DESIGN AND CONSTRUCTION OF A METALLIC OFFICE FILE CABINET FOR STORAGE OF DOCUMENT
ABSTRACT
The
 aim of this project was to design and construct a metal file cabinet 
and bring to light the various construction of a standard steel file 
cabinet and to enable student to know how to fabricate the modern steel 
office cabinet. Compared the finished fabricated steel cabinet to wooden
 cupboard, the mild steel has qualitative properties of construction 
than wood. Although it could be attacked by corrosion, but this was 
prevented by painting. It has the to withstand, inelastic deformation 
without fracture, which is not in the case of wood. It could be more 
from one point to another easily with the help of the rollers. 
Furthermore, the steel cabinet cannot be attacked by insert and termites
 which can lead to the destruction of the materials.
INTRODUCTION
1.1 Background of the Study 
Since
 human wants are practically unlimited therefore, the satisfaction or 
the creation of storage structure was initiated (Akpan, 2010). The 
storage structure is known as a cabinet or cupboard. A cabinet is a set 
of shelves with door or doors either built into a room as a fixture, or a
 separate books and non-books materials. Cabinet can be used in storing 
valuable and laboratories. The book and the non-book materials which can
 be stored in the cabinet include; food, clothes dishes, files, books, 
audio and video cassette. 
Cabinet
 can be constructed with different materials of construction. These 
materials include; wood, metal, plastic, glass, and some other materials
 (James, 2008). Wood was formerly used for the construction of all sizes
 of cabinet because it is readily available. However, this kind of 
storage structure constructed with pieces of wooden materials has a lot 
of disadvantages attached to it such as easy access to thieves, 
destruction by termites. However as technology advances, the 
introduction of a metallic cabinet was called to play. Considering the 
importance of cabinets to human race many types of cabinets have come to
 be known, each type depending on the demand. The steel or metal cabinet
 was generally accepted for offices uses, while the wooden cabinet 
fitted for most domestic uses (Obi, 2008).
Steel
 is primarily used as materials for construction of steel cabinet steel 
has its variety of characteristic, which makes it far better than wood 
and some other materials. It cannot be broken into pieces with ease like
 the wooden or glass cabinet, thus, materials which are kept in it are 
kept safe.  In case of fire incidence the cabinet and the content can 
get burnt.
Materials, however, 
are known to corrode by the effect of air, moisture and some chemicals. 
These can be prevented especially on steel by processes like painting 
and coating, so that the cabinet made of steel stands the chance of such
 protection. Steel generally has a quality that makes it non hazardous 
and resistant to termite and chemical attack. In the design and 
construction of metal, wide  ranging research work is carried out to 
obtain the best possible design, with the desired types of structural 
material for the cabinet being put to use. This is due to the fact that 
there is a wide variety of materials that could be used for construction
 (Akpan, 2010). 
In the 
construction of this cabinet, the research considerations were based on 
the materials availability and the maintenance replacement of the parts 
of the cabinet. 
1.2 Statement of the Problem
The
 wood class of construction materials consists of all the construction 
materials from plants (stems and branches). Wood is generally known to 
be composed of 44% carbon, 6% hydrogen and 58% oxygen and nitrogen. 
Thus, it could be referred to as an organic substance (Akpan, 2010). 
The
 very important class refers to the metals. These include (cast iron, 
wrought iron, malleable iron, pig iron), steel (cast steels and low 
carbon steel), alloys steels (stainless steels, magnetic steels, tool 
steels), aluminum and aluminum alloys. This class of construction 
materials has a very high range of advantages over wood as they are 
stronger and more machinable. They offer properties like electrical and 
thermal conductivity, high tensile strength, ductility and reliability 
(Okon, 2008). 
Mild steels are 
generally considered for most construction processes. It is usually the 
most suitable for fabrication process that involved cutting, bending, 
folding because it is easily machined and can be handled without risk of
 wear and chemical attack and is resistant to corrosion and rusting 
agents.
The steel cabinet has 
wide ranging application and importance. It is useful in preservation 
storage and saving of document (paper and non-paper materials). 
Laboratory kits, equipment and chemical species. 
Therefore,
 to meet the demands of growing businesses and the fact that the 
existing statue in file cabinets systems does not allow for mobility, 
the researcher decided to embark on a more versatile system of 
construction in which the cabinet could be moved easily from one 
position to the other with ease without engaging much labour.
1.2 Purpose of the Study
The purpose of this study was to design and construct a metallic office cabinet. Specifically the project sought to: 
1) Design a metallic cabinet with rollers.
2) Construct a metallic cabinet with rollers. 
3) Test the workability of the metallic cabinet with rollers. 
1.4 Significance of the Study 
The
 outcome of this project would be of immense importance to the students 
as the product would be used as a learning model in both theory and 
practical classes. It would assist the lecturer during lecture session 
as a model and instructional aids. It would serve as a basis for further
 research on how it could be improved upon and be redesigned in a more 
economical way. To the general public, it would be useful in the office,
 homes, hospitals, industries, and schools. Also, the knowledge and 
skills in design and construction of the mechanism would enable the 
students to be self-reliant and also become employers of labour.
1.5 Delimitation of the Study
 This work is delimited to the design and construction of a 3 step metallic office cabinet with rollers.  
TABLE CONTENTS
Title
Page        -           -           -           -           -           -           -           -           -           i
Declaration
                 -           -           -           -           -           -           -           -           ii
Certification
   -           -           -           -           -           -           -           -           -           iii
Dedication
     -           -           -           -           -           -           -           -           -           iv
Acknowledgement
     -           -           -           -           -           -           -           -           v
Table
of Contents       -           -           -           -           -           -           -           -           vii
List
of Figures -           -           -           -           -           -           -           -           -           x
Abstract
         -           -           -           -           -           -           -           -           -           xi
CHAPTER ONE: INTRODUCTION
1.1       Background of the Study       -           -           -           -           -           -           1
1.2       Statement of the Problem                   -           -           -           -           -           3
1.2       Purpose of the Study  -           -           -           -           -           -           -           5
1.4       Significance of the Study                   -           -           -           -           -           6
1.5       Delimitation of the Study       -           -           -           -           -           -           6
 CHAPTER
TWO: LITERATURE REVIEW
CHAPTER
TWO: LITERATURE REVIEW
2.0       Introduction    -           -           -           -           -           -           -           -           7
2.1       Theoretical Framework of the Study              -           -           -           -           8
2.2       Conceptual Framework of the Study -           -           -           -           -           9
2.2.1    Concept of Furniture  -           -           -           -           -           -           -           9
2.3       Metal Processing                     -           -           -           -           -           -           11
2.4       Uses of Metals            -           -           -           -           -           -           -           13
2.5       Metal File Cabinets     -           -           -           -           -           -           -           14
2.6       Summary of Review of Related Literature    -           -           -           -           17
 CHAPTER
THREE: PROJECT DESIGN
CHAPTER
THREE: PROJECT DESIGN
3.1       Diagram of the File Cabinet   -           -           -           -           -           -           18
3.2       Design Consideration             -           -           -           -           -           -          19
3.3       Materials Used            -           -           -           -           -           -           -           19
3.4       Tools Used      -           -           -           -           -           -           -           -           20
3.4.1    Measuring Tools          -           -           -           -           -           -           -           20
3.5      Tasks and Skills Involved        -           -           -           -           -           -           22
3.6       Summary of the Skills Involved                     -           -           -           -           24
CHAPTER FOUR: CONSTRUCTION OF THE
CABINET 
4.1       Quality Control           -           -           -           -           -           -           -           28
4.2       Testing            -           -           -           -           -           -           -           -           29
4.3       Tolerance and Dimensions      -           -           -           -           -           -           29      
CHAPTER FIVE:                SUMMARY,
CONCLUSION AND RECOMMENDATION
5.1       Restatement of the Problem of the Study      -           -           -           -           31
5.2       Summary of Procedures Used            -           -           -           -           -           32
5.3       Summary of Major Findings of the Study      -           -           -           -           32
5.4       Conclusion      -           -           -           -           -           -           -           -           33
5.5       Recommendations      -           -           -           -           -           -           -           34
5.6       Suggestion for Further Studies           -           -           -           -           -           34
References
 

 
 
 
 
 
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